AI in Automotive Manufacturing: Lessons From a Difficult Launch
A vehicle launch can look healthy in a program review and still be deteriorating underneath. Tooling milestones may be green, prototype builds may be complete, and suppliers may have submitted PPAP packages, yet the plant can remain exposed to unstable cycle times, configuration errors, and defects that escape into finished vehicles. I learned this during a launch in which daily firefighting obscured a deeper problem: engineering, supplier quality, material planning, and final assembly were each seeing different versions of the same risk. The experience changed how I evaluate AI in Automotive Manufacturing. The technology matters, but its value depends on whether it connects decisions across the concept-to-start-of-production chain. The practical scope of AI in Automotive Manufacturing extends far beyond installing computer vision at an inspection station. It includes finding weak signals in engineering changes, predicting supplier readiness, stabilizing JIT and JIS material flows, de...